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INERTIMAR - Utilization of waste heat for the sustainable on-site disposal of parasites from fishing residues.

Pleamar program

Description
This is an innovative project that aims to develop a system for inerting fish viscera on ships for safe discharge into the marine environment, using the residual thermal energy produced by the ships’ engines. For the design of the waste inerting equipment, analyses will be carried out of current needs, the characteristics of the waste to be treated according to the fishery and the characteristics of the vessels in the fleet involved. Next, the design phase of two heat recovery prototypes will begin. This stage includes the study, simulation and design of the prototypes, based on the starting conditions, both of the engine exhaust gases and the requirements for the elimination of parasites. The most suitable processing system will be defined according to the heat recovery method, direct (introducing exhaust gases directly into a drying trommel) or indirect (capturing the exhaust gases with a thermal oil loop and taking them to a viscera drying oven).

Subsequently, the proposed system will be commissioned and tests will be carried out at laboratory level on the engine bench located in EnergyLab. The efficiency analysis of both prototypes will be carried out. Finally, a physical-chemical and microbiological characterization (parasites) of the viscera samples of the ships studied will be carried out before and after the heat treatment in a pilot device for validation of the system. The technical and organisational knowledge acquired will be transferred to the fisheries sector.

See the project

Line of action:

Marine ecosystems

Status:

Finalizado

Execution date:

2019

General:

Development of a new system for inerting fish viscera in situ for safe dumping using the residual thermal energy produced by the ships’ engines.

Specific:

1. To know the problems associated with anisakis and other parasites, the limitations of the solutions currently available and the target fleet.

2. Design and build the prototype for the inerting of fish parasites by taking advantage of the waste heat from the vessels.

3. Select the solution that best meets the technical and economic needs of the fleet for the inerting of fish parasites by taking advantage of the waste heat from the vessels.

4. To transfer the technical and organisational knowledge acquired in the project to the fishing sector.

1 Analysis of current needs, characteristics of the waste to be treated according to fishery

2 Analysis of the characteristics of the vessels of the interested fleet for the design of the waste inerting equipment

3 Benchmarking of solutions currently used for similar applications

4 Prototype design

5 Detailed engineering and prototype construction

6 Commissioning of the proposed system and testing at laboratory level

7 Physical-chemical and microbiological characterization (Parasites) of viscera samples from ships studied before and after heat treatment in pilot device for system validation

8 Organize and participate in communication and dissemination activities of the project

In the first phase of the project, it was determined that the waters most affected by anisakis are those of Gran Sol and the trawlers and longliners that fish in these waters were defined as target fleets. The technical specifications of the representative target ship on which the design of the solution was oriented were the following:

  • The main engine load percentage for a 952 hp (700 KW) boat is 80%.
  • The outlet temperature of the gases is at 360-365 °C
  • The inlet temperature of the viscera is usually around 10 °C. It has to reach at least 60 °C in the center for a couple of minutes to kill the anisakis larva.
  • 100 kg per day of viscera (10-20 kg/h).

Currently, to close the parasite cycle there are methods such as Heat by resistances, Heat by microwaves, Nano cavitation and Crushing and ozonation. In this case, using CFD techniques, preliminary drawings and simulation data were obtained for the operation of the prototype, an indirect heat recovery system. Based on the simulations carried out, it is concluded that this system is the ideal one for the construction of the prototype, since it maximizes its heat recovery and efficiency.

Cooperative of Fishing Shipowners of the Port of Vigo
programa
linea de actuación

INERTIMAR - Utilization of waste heat for the sustainable on-site disposal of parasites from fishing residues.